One Step Forward, Two Steps Sideways...

One of the big challenges for the next racer was building an engine with my own crankcase. The built and fully developed engine was expected to weigh under 100 lbs and produce over 100 hp. The initial engine build is the relatively quick, cheap, and easy part - the development is where time, money, and work can be severely challenging. All of that isn't entirely necessary any more - the recent KTM 890 engine fills that requirement reasonably well. A KTM Duke 890 has just rolled in the shop, and a lot of the previous donor engines and parts have been sold to help pay for it. This project was about a year behind schedule - this moves things forward quite a bit! Absolutely no changes are required for the rest of the motorcycle. A 4-stroke twin also provides greater opportunities for racing in clubs that accommodate real purpose-built race bikes. 

Unlike the EX500 engine in the last racer, the 890 engine has a very advanced ECU. A lot of learning and work lies ahead getting that to work in a racing application with different dynamics and no ABS. At this point, I don't know how well the stock ECU will work with the next racer. Or if it'll need a race ECU, like the one on the just released KTM RC 8C. Should know a bit more about the subject when this is done...

Building and running the 2-stroke engine design that I had in mind would have made for a good story. While lap times and all that don't care about "The Story", the most intriguing racing motorcycles have a good story behind them beyond the race results. I don't believe that racing is strictly about the racer and not the motorcycle, otherwise we could just discard those unnecessary machines and just race unburdened the purest way imaginable: Running barefoot and naked! No, that's really not my idea of fun, either. But a finished story is always better than an unfinished one - right now, the 890 engine is the fastest and easiest way to get the happy ending I'm expecting.

That 2-stoke engine concept is still worth pursuing later: Modern casting methods could result in a far lighter engine than any backyard foundry can render. A simple, cheap, and easy to work on engine with over 100 hp but under 50 lbs will take a real design and development team and facility - it certainly won't be one man's story - same thing with an under 150 lb pivotless carbon rolling chassis for said engine. Won't happen 'til the current project generates some real results and excitement. Motivation, enthusiasm, and all that happy stuff.... 

In the mean time, work is still in progress. Ever wonder what a 2WD motorcycle differential looks like? The inner (Rear wheel) pulley is solidly mounted to the spool - the outer (Front wheel) pulley is mounted to the spool with a one way clutch bearing. The spool itself mounts in the drive arm and is chain driven by the engine.

Before tearing down the KTM, it'll require some break-in mileage. It is the first "Normal" motorcycle I've ridden since race school, early 2012. It seems like a shame to take apart a perfectly good bike (And I really like the Duke 890 an awful lot!), but the next racer should be faster, more fun, and have a pretty good story behind it when it is done...